Do you know how the cardboard displays produced?

Cardboard displays, as a kind temporary display, now can be found in all kinds of supermarkets or retail stores around the world. Many brand manufacturers will choose such cardboard displays for their products promotion whether it is for new products launch, holiday promotion, which can help them to achieve relatively great success. The cardboard displays customized with their brand logo can create a festive atmosphere, and can also increase about 50% of the products sales.

Now let’s introduce you about the production process for the fantastic cardboard displays! Usually the sample production process will be different from the bulk production process.

POP Displays Sample Production

The first step of the the cardboard displays is to design, our design team will create template or die-line for our customers to make printing artwork design, which require the designer have a good spatial thinking and be familiar with the work of 3D structure. During the design process, it is necessary to consider the product weight on each shelf to calculate the bearing capacity and space area of the paper display rack and recommend the proper thickness material for our customers.

Usually the designed structural drawing data is input into the computer program of the cutting machine. So the cardboard display samples are cut in such machine, then the designer glue them together and assemble to make the display into a 3D beautiful display with graphics.

Corrugated Displays Mass Production Process

Step 1: Raw Material Preparing

Once our customers confirm the sample we make is okay and place the bulk order to us, then we arrange bulk production to our production department, then they will prepare the material based on the order details. Here is our raw material preparing part in our factory:

Step 2: Bulk Printing Process

After the raw materials are ready, our design department will typesetting for our production department to start bulk printing, here is our printing workshop.

As the sample printing machines are different from the bulk printing machines, so the color will be different as well. But when we send our customers the sample, we will prepare a digital printing proof at the same time, usually the bulk printing proof color will be 90% close to the digital printing proof color. If our customers require spot color printing, they will check the printing color strictly. Below is that our workers are in color inspection.

Step 3: Post-processing

After finishing printing, the next is laminating process(glossy or matte) to make the displays look more shiny or advanced. Usually most of our customers will choose glossy lamination, but if your artwork are black color, we will recommend matte lamination for you. This process is finished on our laminating machine below.

The next stage is mounting process, to make the printing paper and corrugated paper together, after mounting, then we should move forward to die-cutting process. All these process are finished on the machines.

Then our workers will start to glue the shelf to the body display together, and assemble displays.

Step 4: Quality Check Process

After finishing bulk production, we won’t pack the displays directly, we have a quality check department to check the goods, they will pick out the defective products, so that our customers can receive our products well.

Step 5: Custom Displays Packing

After checking the products are no problem, they will arrange to pack the displays and inform us to arrange the shipments. We have all different kinds of packing way based on our customers requirements, but usually our customers will choose pack the displays into cartons to protect the displays better during shipping.

If you have any interests about the cardboard displays or want to know more about our factory, please feel free to contact us at info@topwongroup.com now!